2009:Robot Design Details: Difference between revisions

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(Removed "Need to have made" parts as they are all made)
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*4 2.5" CIM motors  
*4 2.5" CIM motors  
*Victor 884 [Drive] Speed Controllers  
*Victor 884 [Drive] Speed Controllers  
*Fixed wheels (slip-style steering)<br>  
*Fixed wheels (slip-style steering)<br>
*Banebots encoders on each wheel (http://banebots.com/pc/ELECTRONICS/EN-G0561-KT) -- mounted at transmission outputs.  
*Banebots encoders on each wheel (http://banebots.com/pc/ELECTRONICS/EN-G0561-KT) -- mounted at transmission outputs.  
*27.25” LONG x 37.25” WIDE<br>  
*27.25” LONG x 37.25” WIDE<br>
*Rear wheel axis at 5.625 from most rear surfaces (adjustable down to 4.625 corner brace regime permitting) <br>  
*Rear wheel axis at 5.625 from most rear surfaces (adjustable down to 4.625 corner brace regime permitting) <br>
*Front wheel axis at 11.625 from front most surfaces (adjustable ± 2.00”)  
*Front wheel axis at 11.625 from front most surfaces (adjustable ± 2.00”)  
*Still need to determine a few hardware items but I think we could use a few PEM fasteners to further minimize fastener system weight  
*Still need to determine a few hardware items but I think we could use a few PEM fasteners to further minimize fastener system weight  
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*Need to design in provisions for front “dummy wheels” biased 1/8” up for roll over protection
*Need to design in provisions for front “dummy wheels” biased 1/8” up for roll over protection


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[[Image:Drivetrain 01-08-2009.jpg|Current Drivetrain design as of 01/08/2009]]<br>  
[[Image:Drivetrain 01-08-2009.jpg|Current Drivetrain design as of 01/08/2009]]<br>


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*Need to order the following parts from the shop by tomorrow (01/09/2009):
*2009-wheel-hub (1/8 wheel retainer plate) QTY:4
*Hub-bearing (just a spacer in the hub for support not a bearing) QTY:4
*Brkt-wheel-asy-1 (trans/motor mount left front and right rear) QTY:2
*Brkt-wheel-asy-2 (trans/motor mount left rear and right front) QTY:2
*Bearing-block (main double bearing holder for each drive assembly) QTY:4 <br>


== Lower Ball Collector  ==
== Lower Ball Collector  ==

Revision as of 12:36, 12 January 2009

Main Robot Design

General layout design of the robot, Dimensions ARE NOT exact.

Scoring 1.jpg Empty Cell 1.jpg Collecting 1.jpg

Drivetrain

  • 4-wheel drive
  • Banebots Transmissions
  • 4 2.5" CIM motors
  • Victor 884 [Drive] Speed Controllers
  • Fixed wheels (slip-style steering)
  • Banebots encoders on each wheel (http://banebots.com/pc/ELECTRONICS/EN-G0561-KT) -- mounted at transmission outputs.
  • 27.25” LONG x 37.25” WIDE
  • Rear wheel axis at 5.625 from most rear surfaces (adjustable down to 4.625 corner brace regime permitting)
  • Front wheel axis at 11.625 from front most surfaces (adjustable ± 2.00”)
  • Still need to determine a few hardware items but I think we could use a few PEM fasteners to further minimize fastener system weight
  • We will need to design a few spacers “on the fly” as we determine the best approach while building
  • The 6-hole patterns in the wheels need to be tapped for 10-32 Depth TBD
  • Need to add the stiffener element between the wheels (1/side 1”x1” ext. Al stock is light and will work well and can be welded)
  • Need to cut necessary smaller frame elements from stock
  • Need to design in provisions for front “dummy wheels” biased 1/8” up for roll over protection


Current Drivetrain design as of 01/08/2009


Lower Ball Collector

  • Is now part of the front conveyor


Ball Hopper

  • Open top entry for human player introduction
  • Entry from conveyor at top of robot; entry controlled by upper ejector
  • Exit is a "trap door" at the bottom of the hopper down to the area behind the lower ball collector and at the base of the conveyor system.
  • Trap door and Lower collection blocker powered by Nippon Denso Window motor (possibly a rack & pinion arrangement?)
  • Two Limit Switches sensors to tell when door is in open/closed position
  • Jaguar speed controller

Ball Conveyor

  • Two conveyors opposite each other, working together to move balls from ball intake and/or below the ball hopper up to the upper ball ejector/hopper entry point.
  • Powered by two independent motors (RS-545 Banebots motors with 25:1 reduction gearboxes)
  • XXX sensor to detect ball "ready to shoot" at the top of the conveyor.
  • Jaguar speed controller
  • Sensor to detect that conveyor is full


Upper Ball Ejector

  • Spinning ejector directs, based on direction, balls out of robot or in to hopper entry point.
  • Powered by Fischer Price 00968-2910 motor with plastic gearbox removed and AndyMark 67:1 Gearbox added
  • Jaguar speed controller