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<u>'''How to Submit Parts'''</u>
== How To Submit Parts for Fabrication At Harris ==


&nbsp;&nbsp;&nbsp; In order to get parts made a drawing must be completed '''''and''''' the appropriate files must be submitted (see below for drawing and file requirements).&nbsp; Please create a new link on this page&nbsp;(under files to be made)&nbsp;for each part request and include the proper drawing and required files.&nbsp; Any questions at all, please ask Amy Gontarek ([mailto:agontare@harris.com agontare@harris.com])&nbsp;
Follow the steps below for proper modeling and submittal of parts. It is critical to understand the type of part that is being made (sheetmetal or machined) as this will dictate the model generation along with the types of files that will be required in order to physically make the part.


&nbsp;&nbsp;&nbsp; '''Drawing Requirements: '''(use the FIRST/Robotics drawing template under the&nbsp;English tab&nbsp;on the template menu).&nbsp; Save a Copy As .dwg as Autocad&nbsp;LT.  
If you have any questions, please ask Amy Averill (aaverill ---AT--- harris --DOT-- com).


'''&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; '''List Material
=== Steps For Fabrication ===


&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; State Quantity
#<span style="color: #ff0000">'''Determine if the part will be a sheetmetal part or a solid part'''</span>
#*''Sheetmetal Parts:'' flat parts with holes that go all the way through the material, bar stock that needs to be&nbsp;cut to length, flat parts that get bent into a shape
#*''Machined Parts:'' pieces with intricate surfaces made from a block of aluminum
#<span style="color: #ff0000">Model the part appropriately depending on if the part is Sheetmetal or Machined from a solid part in Inventor:</span>
#*''Sheetmetal Parts:'' You '''must''' meet very specific requirements in the design of your part! Read the instructions on the [[Sheetmetal Parts at Harris|Sheetmetal at Harris]] page to configure your part for the required bend radius and material thickness!
#*''Machined Parts:''
#<span style="color: #ff0000">Create the necessary files for fabrication:</span>
#*''Sheetmetal Parts'': Click this link for steps on generating files for '''<span style="font-size: large">[[SHEETMETAL PARTS|Sheetmetal Parts at Harris: Preparing Files for Fabrication]]</span>'''<br/>''-- OR --''
#*''Machined Parts'': Click this link for steps on generating the files for '''<span style="font-size: large">[[MACHINED PARTS|Machined Part Files and Documents]]</span>'''
#*Be sure to follow the instructions carefully! Your part will be rejected and not made if you do not follow the instructions!
#<span style="color: #ff0000">Have all files checked by a mentor!</span>
#<span style="color: #ff0000">'''Email''' the required files to aaverill ---AT--- harris --DOT-- com.</span>
#*You made the required files in the prior step!
#*;''Sheetmetal Parts''
#*;*[[SHEETMETAL PARTS|.pdf]] (''[[Fabrication - .pdf|old instructions]]'')
#*;*[[SHEETMETAL PARTS|.dxf]] - '''Must be 2000LT''' (''[[Fabrication - .dxf|old instructions]]'')
#*;''Machined Parts''
#*;*[[Fabrication - .pdf|.pdf]]
#*;*[[Fabrication - .stp|.stp]]
#Update the Google Drive Part & Assembly log to indicate that the part has been sent to Harris for fabrication.


&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Provide Overall Dimensions
<!--
 
{| style="height:50px;width:760px;" border="1" cellspacing="1.5" cellpadding="1"
&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Name of student who created the drawing
 
&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; Current Date - this needs to be updated everytime a drawing is submitted to get parts made (this acts as the revision control)
 
&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; *&nbsp; If it is a '''sheet metal''' part to be bent, then the bend radius&nbsp;must be dimensioned along with the feature
 
&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; * If the part will be '''welded''', then care must be taken to&nbsp;design with the proper dimensioning scheme leaving room for the weldments
 
&nbsp;&nbsp;&nbsp;'''File Requirements:'''
 
'''&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; - '''Machined Parts'''&nbsp;'''(think parts with intricate surfaces) - '''.stp&nbsp;&nbsp;'''
 
'''&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; - '''OMAX&nbsp;Parts (think flat parts, bar stock to be cut to length) - '''.dxf'''
 
&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp;&nbsp; This is basically a stripped down version of the drawing.&nbsp; It should include the face on view of the part (no other views)&nbsp;with no dimensions and should be scaled 1:1 and then use Save a Copy As and save as a .dxf Autocad LT.
 
<br>
 
<u>'''Files to be made'''</u>
 
{| cellspacing="1" cellpadding="1" width="700" align="left" border="1"
|-
! scope="col" | Date
! scope="col" | Requested Item
! scope="col" | Requestor
! scope="col" | Ordered By/Date
! scope="col" | QTY&nbsp;
! scope="col" | RX'd
|-
| 2/3/09<br>
| trap door end<br>
| Cuyler McC<br>
| <br>
| 10<br>
| &nbsp;IKE<br>
|-
| 2/3/09<br>
| shaft 750.idw <br>
| Cuyler McC<br>
| DXF mailed to Kim and given hard copy 2/3<br>
| 8<br>
| IKE shop<br>
|}
 
<br>
 
<br>
 
<br>
 
<br>
 
&nbsp;
 
&nbsp;
 
&nbsp;
 
<br>
 
<br>
 
<br>
 
<br>
 
<br>
 
'''<u>NOTE</u>''':
 
2/3 - LEFT AND RIGHT FRAMES, WAITING FOR 1 X 1 SQUARE TUBING STOCK TO ARRIVE AT HARRIS SO FRAMES<br>CAN BE WELDED.&nbsp; ACCORDING TO AMY, STOCK MIGHT BE ON SHIPPING DOCK.&nbsp; SHE WILL CHECK TOMORROW MORNING.
 
MOST OTHER PARTS AT HARRIS ARE DONE AND AT HER DESK WAITING FOR WELDING.&nbsp; Raw stock received 2/4/09.&nbsp;
 
<br>
 
<u>'''Order Status'''</u>
 
{| cellspacing="1" cellpadding="1" width="700" align="left" border="1"
|-
! scope="col" | Date
! scope="col" | Requested Item
! scope="col" | Requestor
! scope="col" | Ordered By/Date
! scope="col" | QTY&nbsp;
! scope="col" | RX'd
|-
| 1/16/09
| mount_bumper
| Josh Gannon
| Gontarek - 1/16/09
|
&nbsp;10 - dxf
 
| 1/20/09
|-
| 1/23/09
| gusset upper
| Alex Wolf
| Gontarek 1/23/09
| &nbsp;4 -dxf
| 1/26/09
|-
| 1/23/09
| 1.75 ball bearing block
| Alex Wolf
| Gontarek 1/23/09
| 2 - dxf
| 1/26/09
|-
| 1/23/09
| ball bearing block tall&nbsp;
| Alex Wolf
| Gontarek 1/23/09
| 2 - dxf
| 1/26/09
|-
| 1/23/09
| ball bearing block
| Alex Wolf
| Gontarek 1/23/09
| 14 - dxf
|
1/26/09<br>
 
|-
| 1/23/09
| pulley block (bearing block mount)&nbsp;resubmitted 1/27/09 for holes&nbsp;
| Alex Wolf
| Gontarek 1/23/09
| 14 - dxf
| 1/28/09
|-
| 1/23/09
| gusset
| Alex Wolf
| Gontarek 1/23/09
| 4 -dxf
| 1/26/09
|-
| 1/23/09
| ball bearing block mid (bearing block mid 2)
| Alex Wolf
| Gontarek 1/23/09
| 2 - dxf
| 1/26/09
|-
| 1/23/09
| double pulley (ordered near net shape - Harris)
| Alex Wolf
|
Gontarek 2/2/09
 
| 12 - dxf
| 2/3/09
|-
| 1/23/09
| single pulley&nbsp;(ordered near net shape - Harris)
| Alew Wolf
| Gontarek 2/2/09
| 16 - dxf
| 2/3/09
|-
| 1/26/09
| span foot
| Alex Wolf
| Gontarek 1/26/09
| 2 - dxf
| 1/28/09
|-
| 1/26/09
| right ND motor mount
| Alex Wolf
| Gontarek 1/26/09
| 1 - dxf
| 1/28/09
|-
| 1/26/09
| cross member tie plate 1x1
| Alex Wolf
| Gontarek 1/26/09
| 8&nbsp;- dxf
| 1/28/09
|-
| 1/26/09
| conveyor drive motor mounting plate
| Alex Wolf
| Gontarek 1/26/09
| 3 - dxf
| 1/28/09
|-
| 1/28/09
| angle bracket
| Alex Wolf
| Gontarek 1/28/09
| 2 - dxf
| 1/30/09
|-
| 1/29/09
| cross member thread plug
| Alex Wolf
| Gontarek 1/29/09
| 14&nbsp;- dxf
| 1/30/09
|-
| 1/29/09
| flip box (controls)
| Eric Averill
| Gontarek 1/29/09
| 1- dxf/weld
| 2/3/09
|-
| 1/30/09
| front door base
| Alex Wolfe
| Gontarek 1/30/09
| 1 - dxf
| 2/2/09
|-
| 1/26/09
| conveyor drive motor mount clamp
| Alex Wolf
|
Gontarek 1/26/09
 
DXF mailed to Kim and given hard copy 2/3
 
| 3 - stp
| IKE shop
|-
| <br>
| single pulley
| Alex Wolfe
|
Blanks from Harris at PHS, DXF mailed to Kim and given hard copy2/3
 
| 16
| IKE&nbsp;shop
|-
| <br>
| double pulley
| Alex Wolfe
| Blanks from Harris at PHS, DXF mailed to Kim and given hard copy2/3
| 12
| IKE shop
|-
| 2/3/09<br>
| Top Bracket<br>
| Dean Smith<br>
| <br>Gontarek 2/4/09
| 10<br>
| <br>
|-
| 2/3/09<br>
| Drawer Bracket<br>
| Dean Smith<br>
| Gontarek 2/4/09<br>
| 6<br>
| <br>
|-
|-
| 2/3/09<br>
! scope="col" | Date Files Emailed
| Bottom Plate<br>
! scope="col" | Requested Item (Filename)
| Dean Smith<br>
! scope="col" | Requestor
| Gontarek 2/4/09<br>
! scope="col" | Parts Ordered By/Date
| 1<br>
! scope="col" | Quantity Per Robot
| IKE shop? <br>
! scope="col" | Received Date
|-
| 2/3/09<br><br>
| Frame Cross Tie Weldment 2
| Cuyler McChesney
|
Gontarek 2/4/09
 
Raw stock from PHS- parts to be welded
 
| 1
| &nbsp;
|-
| 2/3/09
| Frame Cross Tie Weldment 1
| Cuyler McChesney
|
Gontarek 2/4/09
 
Raw stock from PHS - parts to be welded
 
| 4
|
|-
| 2/3/09<br>
| Trap Door End<br>
| <br>
| DXF mailed to Kim and given hard copy 2/3<br><br>
| <br>
| <br>
|-
| 2/3/09<br>
| Rear Coupling Aluminum Screw Lock<br>
| <br>
|
On assembly, no drawing made for it. Kyler working on it 2/4
 
2.5 Dia, x 1/2 thk with a bunch of taped holes
 
| 1<br>
| &nbsp;?<br>
|-
| <br>
| <br>
| <br>
| <br>
| <br>
| <br>
|}
|}


<br>
&#160;
 
-->
<br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br><br>


<br>
<div class="mw-parser-output">
== How To 3D Print Parts ==


<br>[[Media:Parts_1-11-2009.xls]]
Follow the steps below for proper modeling of 3D printed parts.


&nbsp;
If you have any questions, please ask Dave.


&nbsp;  
=== Steps For 3D Printing [https://docs.google.com/document/d/14irjYK9dBww8BxdWR39N614V5eNRXdvq/edit?usp=sharing&ouid=110982024978805285401&rtpof=true&sd=true (Detailed Instructions)] ===
<ol style="line-height: 20.7999992370605px;">
<li>Open the part file you want to 3D Print</li>
<li>Do an Export --> CAD Format</li>
<li>Change the Save As Type to STL Files (*STL)</li>
<li>In the file Dialog press the Options... button.</li>
<li>Make sure the Format is set to Binary.</li>
<li>Set the Units pull down selector to mm.</li>
<li>Set the Resolution to High.</li>
<li>Leave everything else as default.</li>
<li>Press the OK button.</li>
<li>Back in the file dialog navigate to the location you want to save the file and update the file name. &nbsp;Put 3D printer files in&nbsp;..\02 Build Season (ROBOT)\10 Shop Drawings\3D Printer.</li>
<li>Press the Save button in the file dialog.</li>
<li>Create a drawing of the part and put it in the shop binder.</li>
<li>Uncheck the box for Export Colors</li>
</ol>


&nbsp;  
&nbsp;


&nbsp;  
''<u>NOTE:</u>''&nbsp;The dimensions for a clearance hole for 1/2 inch hex axle is .60 inches from a corner of the hexagon to the opposite corner, as per photo below.&nbsp;


&nbsp;
[[File:Hexagon.png|RTENOTITLE]]
</div>


&nbsp;
== Archives ==


&nbsp;
*[[2009:Fabrication|2009 Fabrication Page]]
 
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<u</u><u</u><u</u><u</u><u>'''Parts Built Elsewhere'''</u>
 
{| cellspacing="1" cellpadding="1" width="700" align="left" border="1"
|-
! scope="col" | Date
! scope="col" | Part Name
! scope="col" | Where to Make
! scope="col" | Builder/Date
! scope="col" | QTY
! scope="col" | RX'd
|-
| <br>
| <br>
| <br>
| <br>
| <br>
| <br>
|-
| 2/3/09<br>
| helper finger <br>
| In House<br>
| On Job Shelf<br>
| 4<br>
| done<br>
|-
| 2/3/09<br>
| banner sensor mounting plate.idw<br>
| In House<br>
| On Job Shelf<br>to mill slots
| 2<br>
| inproc.<br>
|-
| 2/3/09<br>
| banner sensor mount.idw<br>
| In House<br>
| On Job Shelf<br>to mill slots
| 2<br>
| inproc.<br>
|-
| 2/3/09<br>
| Frame Outrigger SubAssembly - Right Side.idw<br>
| In House<br>
| On Job Shelf<br>
| 1<br>
| done<br>
|-
| 2/3/09<br>
| Frame Outrigger SubAssembly - Left Side.idw<br>
| In House<br>
| On Job Shelf<br>
| 1<br>
| done<br>
|-
| 2/3/09<br>
| front door weldment.idw<br>
| In House<br>
| On Job Shelf<br>
| 1<br>
| done<br>
|-
| 2/3/09<br>
| Lower crank.idw<br>
| In House<br>
| On Job Shelf<br>
| 1<br>
| done
|-
| 2/3/09<br>
| Upper crank.idw<br>
| In House<br>
| On Job Shelf<br>stock cut
| 1<br>
| inproc.<br>
|-
| 2/3/09<br>
| modAndyMarkhub.idw<br>
|
In House
 
| On Job Shelf<br>
| 1<br>
| done<br>
|-
| 2/3/09<br>
| joint rod 1<br>
| In House<br>
| On Job Shelf<br>
| 1<br>
| done<br>
|-
| 2/3/09<br>
| joint rod 2<br>
| In House<br>
| On Job Shelf<br>
| 1<br>
| done
|-
| 2/3/09<br>
| Banner Photo Eye Mounting Stand-Offs<br>
|
In House
 
|
no drawing yet<br>Basically a thick washer
 
| 2<br>
| not <br>Started<br><br>
|-
| 2/4/09<br>
| 30" Shaft (Trap Door Pivot Shafts)<br>
| In House<br>
|
Drawing done 2/4.&nbsp; Drawing<br>on&nbsp;job shelf
 
| 2<br>
|
not <br>Started
 
|-
| 2/4/09<br>
| Upper Plucker Motor Mount Plate<br>
| In House<br>
| Drawing done 2/4. Drawing<br>on job shelf<br>
| 1<br>
| not <br>Started<br>
|-
| 2/4/09<br>
| Gear Coupling AL Lock<br>
| In House<br>
| Need to finsh drawing and check. Drawing on job shelf for cutting stock only<br>
| 1<br>
| not <br>Started<br>
|-
| <br>
| <br>
| <br>
| <br>
| <br>
| <br>
|-
| <br>
| <br>
| <br>
| <br>
| <br>
| <br>
|-
| <br>
| <br>
| <br>
| <br>
| <br>
| <br>
|-
| <br>
| <br>
| <br>
| <br>
| <br>
| <br>
|}

Latest revision as of 14:25, 5 February 2022

How To Submit Parts for Fabrication At Harris

Follow the steps below for proper modeling and submittal of parts. It is critical to understand the type of part that is being made (sheetmetal or machined) as this will dictate the model generation along with the types of files that will be required in order to physically make the part.

If you have any questions, please ask Amy Averill (aaverill ---AT--- harris --DOT-- com).

Steps For Fabrication

  1. Determine if the part will be a sheetmetal part or a solid part
    • Sheetmetal Parts: flat parts with holes that go all the way through the material, bar stock that needs to be cut to length, flat parts that get bent into a shape
    • Machined Parts: pieces with intricate surfaces made from a block of aluminum
  2. Model the part appropriately depending on if the part is Sheetmetal or Machined from a solid part in Inventor:
    • Sheetmetal Parts: You must meet very specific requirements in the design of your part! Read the instructions on the Sheetmetal at Harris page to configure your part for the required bend radius and material thickness!
    • Machined Parts:
  3. Create the necessary files for fabrication:
  4. Have all files checked by a mentor!
  5. Email the required files to aaverill ---AT--- harris --DOT-- com.
  6. Update the Google Drive Part & Assembly log to indicate that the part has been sent to Harris for fabrication.


How To 3D Print Parts

Follow the steps below for proper modeling of 3D printed parts.

If you have any questions, please ask Dave.

Steps For 3D Printing (Detailed Instructions)

  1. Open the part file you want to 3D Print
  2. Do an Export --> CAD Format
  3. Change the Save As Type to STL Files (*STL)
  4. In the file Dialog press the Options... button.
  5. Make sure the Format is set to Binary.
  6. Set the Units pull down selector to mm.
  7. Set the Resolution to High.
  8. Leave everything else as default.
  9. Press the OK button.
  10. Back in the file dialog navigate to the location you want to save the file and update the file name.  Put 3D printer files in ..\02 Build Season (ROBOT)\10 Shop Drawings\3D Printer.
  11. Press the Save button in the file dialog.
  12. Create a drawing of the part and put it in the shop binder.
  13. Uncheck the box for Export Colors

 

NOTE: The dimensions for a clearance hole for 1/2 inch hex axle is .60 inches from a corner of the hexagon to the opposite corner, as per photo below. 

RTENOTITLE

Archives