2026:Controls

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Overall Concept

Physical Box:

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Design Idea: Satchel



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Image 1.jpeg


Mock Up of Lid 'latch', using magnets (this worked well)

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Stitching/Stamping

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Design Info

Paint Scheme: Brown, Brass, Black

  • P073 Controls Bottom: Brown
  • P074 Controls Top: Brown
  • P075 Angle - Rolling: Brown
  • P076 Angle - LCD: Brown
  • P077 Angle - Thunder: Brown
  • P078 Angle - Magnets: Brown
  • P079 Angle - Tiny: Brown
  • P080 Laptop Holder: Black
  • P081 Power and Ethernet: Brown
  • P082 Controller Holder: Black ABS
  • P083 Controller Holder 2: Black ABS
  • P111 Controls Handle: Red Filament, Painted Black

Overall Dimension: 23" by 13.75" without handle

Patch Dimension: 2" by 3" with 0.2" Rivets

Leather is 2.0 MM Thick

1511 stamp (0.17"H by 0.366"W)

Lightning Bolt stamp (1.5" by 2.5")

Websites:


LOGO Customized Leather Stamp Handle ...

LCD Layout

Layout.jpg

To - Do

Sami:

  • Tool Test (100%) & Game Test (100%)
  • Used the Mill for the FIRST TIME 2/21/2026

Clara:

  • Tool Test (100%)
  • Artist (R - T - EAST)

Not Started

  • Label Broken Switches

In Progress

  • LCD Stuff

Completed

Design

  • Added design pictures to the "Overall Concept" and the "Design Info" section
  • Added links for fonts, videos, and bling to the "Design Info" section
  • Brought over 2025 files to 2026: Laptop holder, Controller holder, Ethernet, Bottom, Lid, Controller, Laptop, Magnet
  • Finalized design concept
  • Magnet mock up (lid)
  • Determined overall size (23" by 13.75" without handle)
  • Added leather, magnets, sliding tape, power strip, handle, rivets, buckle strap, bag, LCD, LEDs, broken switches, power plug, Right Angle Ethernet, SD Card to shopping list
  • Determined that latch is bling only and not functional
  • Researched Thingaverse bones for 3-D printing
  • Created a to scale lid on paper
  • Found HUB, A to B USB Cable, USB for Arduino, Right Angle USB, PCB Board, Spade Connectors

CAD

  • Fixed the 'G' in Rolling Thunder
  • Added dinosaur footprints into bottom end
  • Look at end
  • Added holes for magnets and studs in the top
  • Added holes for angle supports; in supports and bottom
  • LCD: opening in bottom and PEM holes for mounting
  • Finished remaining fillets on letters
  • Added notches to angle pieces (so we can bend down later to help with lid insertion)
  • Changed mounting holes on laptop holder to correct size
  • Updated CAD for new controller holder mounting (NOTE: two holes in bottom do NOT get PEMS, like last year, see mini assembly)
  • Changed 'DIVE' to '1511' on laptop holder (just for now, incase we don't have time to work on it)
  • Assigned part numbers for all our items and updated the names in Onshape to match
  • controller holders
  • LCD opening and studs
  • Created a 1511 stamp (0.17"H by 0.366"W)
  • Created a lightning bolt stamp (1.5" by 2.5")
  • Bottom: printed 2 copies of PDF and put in binder
  • Power & Ethernet: printed 2 copies of PDF and put in binder
  • Top: created drawing and approved, created flat pattern DXF and PDF, printed 2 copies of PDF and put in binder, posted DXF and PDF to Teams
  • Changed one '1511' to a bone in the Laptop Holder
  • Laptop Holder: created drawing and got approved, created a flat pattern DXF, PDF and STEP , posted DXF, PDF, STEP to teams, printed 2 copies of PDF and put in binder
  • Angle - Tiny: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - Rolling: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - LCD: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - Thunder: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - Magnets: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Controller Holder: created drawing and got approved, printed 2 copies and put in binder, created STL and put in teams, updated parts and assembly log and 3D printed parts request
  • Controller Holder 2 : created drawing and got approved, printed 2 copies and put in binder, created STL and put in teams, updated parts and assembly log and 3D printed parts request
  • Control Handle: created drawing and got approved, printed 2 copies and put in the binder, created STL and put it in teams, updated parts and assembly log and 3D printed parts request
  • LCD Cage: created drawing and got approved, created STL and put in teams, updated parts and assembly log and 3D printed parts request

CAD Assembly

  • Constrained magnets in assembly and notched end angle support
  • Created mini CAD assemblies, because we will need those for Harris Shop; included PEMs
  • Confirmed steel for magnets on top will clear end
  • Determined controller holder placement and mounting

Shop Drawings

  • Created drawings for Bottom and Power/Ethernet
  • Created a STEP oof Bottom

Test Fitting

  • Test fitted rivets

Final Assembly

  • Stamped/Etched Leather Pieces
  • Finalized Paint Scheme
  • Handle
  • Cable Management
  • Put in and tested magnets

Wiring

  • Modified Broken Switches with Spade Connectors and tested
  • Removed Cap from 2023 PCB Board
  • Soldered LCD & Arduino headers onto PCB Board
  • Made diagram

Meeting Minutes

1/10 (Sat)

Attendees: Sami, Clara, Byers, Eric

Work Completed:

  • Design concepts

1/11 (Sun)

Attendees: Sami, Byers

Work Completed:

  • Design concepts

1/14 (Wed)

Attendees: Sami, Clara, Byers

Work Completed:

  • Added dinosaur font links to "Design Info" section
  • Added a YouTube link about how to stamp leather into the "Design Info" section
  • Added a picture of a stamp handle for an example into the "Design Info" section
  • Added a lego.com link for LEGO Bones to the "Design Info" section - Determined (if decided to use) 8 needed, purchase 10
  • Started bringing over files (2025 to 2026): Laptop holder, Controller holder, Ethernet, Bottom, Lid, Controller, Laptop, Magnet

1/17 (Sat)

Attendees: Sami, Clara, Matias, Byers

Work Completed:

  • Finalized design concept
  • Magnet mock up (lid)
  • Brought over files from 2025 to 2026: Laptop holder, Controller holder, Ethernet, Bottom, Lid, Controller, Laptop, Magnet (NOTE: final assembly needs constraints re-done)
  • Researched handles/straps

1/18 (Sun)

Attendees: Sami, Byers, Eric

Work Completed:

  • Started CAD
  • Determined overall size (23" by 13.75" without handle)
  • Created sizing for stamps
  • Added leather, magnets, sliding tape, and power strip on shopping list
  • Researched LCDs and Arduinos

1/21 (Wed)

Attendees: Sami, Clara, Eric

Work Completed:

  • Determined that latch is bling only and not functional
  • Designed handle for lid... its a bag... (see updated picture)
  • Figured out how to flange!!!
  • Researched Thingaverse bones for 3-D printing
  • Researched handle, rivets, clasp

1/22 (Thu)

Attendees: Sami, Clara, Byers

Work Completed:

  • Change font for Rolling Thunder
  • Determined offset of lid supports (aka Angle pieces) to top lip & fixed constraints
  • adjusted lid support lengths and how much it goes into the box
  • fixed laptop constraints in assembly
  • Researched bags

1/24 (Sat) V-CARVE WITH PIZZO

Attendees: Sami, Clara, Byers, Eric

Work Completed:

  • Added handle, rivets, buckle strap, and bag to shopping list
  • Fixed the 'G' in Rolling Thunder
  • Added dinosaur footprints into bottom end
  • Created a to scale lid on paper
  • CAD: added holes for magnets and studs in the top
  • CAD: constrained magnets in assembly and notched end angle support
  • CAD: did holes for angle supports; in supports and bottom

1/25 (Sun)

Attendees: Byers, Eric

Work Completed:

  • Created mini CAD assemblies, because we will need those for Harris Shop; included PEMs
  • picked LCD and put on shopping list
  • CAD: LCD, opening in bottom and PEM holes for mounting (NOTE: will create 'cage' around LCD)
  • confirmed steel for magnets on top will clear end
  • finished remaining fillets on letters
  • added notches to angle pieces, so we can bend down later to help with lid insertion
  • made laptop holder mounting holes slightly bigger, to match other parts
  • determined controller holder placement and mounting; updated CAD for new mounting (NOTE: two holes in bottom do NOT get PEMs, like last year, see mini assembly)
  • change 'DIVE' to '1511' on laptop holder (just for now, incase we don't have time to work on it)
  • assigned part numbers for all our items and updated the names in OnShape to match
  • created drawings for Bottom and Power/Ethernet; create STEP of bottom
  • reviewed drawings

1/26 (Mon)

Attendees: Byers

Work Completed:

  • Assigned numbers for the Bottom and Top assemblies
  • created drawing for Bottom Assembly
  • created flat pattern files (i.e. DXF) for Bottom and Power/Ethernet
  • created PDF files for Bottom, Power/Ethernet, and Bottom Assembly
  • posted all 5 files to Teams

1/28 (Wed) V-CARVE WITH PIZZO (Lightning Bolt (Reverse) & 1511 (Reverse))

Attendees: Sami, Clara, Eric

Work Completed:

  • Created a 1511 stamp (0.17"H by 0.366"W)
  • Created a lightning bolt stamp (1.5" by 2.5")
  • Bottom: printed 2 copies of PDF and put in binder
  • Power & Ethernet: printed 2 copies of PDF and put in binder
  • Top: created drawing and approved, created flat pattern DXF and PDF, printed 2 copies of PDF and put in binder, posted DXF and PDF to Teams
  • Found a bone to put on the laptop holder.

1/29 (Thu)

Attendees: Sami, Clara, Byers

Work Completed:

  • Changed one '1511' to a bone in the Laptop Holder
  • Laptop Holder: created drawing and got approved, created a flat pattern DXF, PDF, and STEP, posted DXF, PDF, and STEP to teams, printed 2 copies of PDF and put in binder
  • Angle - Tiny: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - Rolling: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Added LEDs to shopping list
  • Angle - LCD: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - Thunder: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder
  • Angle - Magnets: created drawing and got approved, created a flat pattern DXF and PDF, posted DXF and PDF to teams, printed 2 copies of PDF and put in binder

1/31 (Sat)

Attendees: Sami, Eric, Byers

Work Completed:

  • Controller Holder: created drawing and got approved, printed 2 copies and put in binder, created STL and put in teams, updated parts and assembly log and 3D printed parts request
  • Controller Holder 2 : created drawing and got approved, printed 2 copies and put in binder, created STL and put in teams, updated parts and assembly log and 3D printed parts request
  • Added broken switches to shopping list
  • Found HUB, A to B USB Cable, USB for Arduino, Right Angle USB, PCB Board, Spade Connectors
  • Ordered power plug, Right Angle Ethernet, SD Card
  • Worked on Paint Scheme
  • Modified Broken Switches with Spade Connectors and tested
  • Removed Cap from 2023 PCB Board

2/1 (Sun)

Attendees: Sami, Clara, Byers

Work Completed:

  • Soldered LCD & Arduino headers onto PCB Board
  • Controls Handle: created drawing and got it approved, printed 2 copies and put in binder, created STL and put it in teams, updated parts and assembly log and 3D printed parts request
  • Removed back straps in the leather pouch
  • Cut PCB Board to length
  • Tested stamps
  • Made wire diagram

2/5 (Thu)

Attendees: Clara, Byers

Work Completed:

  • started controller handle 3D print
  • glued small piece of leather to aluminum with 5-minute epoxy as a test
  • cleaned up controller holders and confirmed 6-32 screw fits in the holes
  • changed out the VCC and GND wires on the proto board with a heavier gauge wire

2/7 (Sat)

Attendees: Sami, Clara, Byers, Eric

Work Completed:

  • A lot of leather working
  • Test fitted rivets
  • A lot of electrical
  • LCD Cage
  • Tested lightning bolt stamp
  • Made templates for leather
  • Stamped/Etched Leather Pieces
  • Finalized Paint Scheme
  • Picked what Brown paint we will use
  • submitted proto holder for 3D printing

2/8 (Sun)

Attendees: Byers

Work Completed:

  • tested proto board
  • added plastic and hit glue to proto board to protect it
  • fitted proto holder
  • started CAD for LCD Cage

2/11 (Wed)

Attendees: Sami, Clara, Eric

Work Completed:

  • Test fitted most items and found hardware
  • Countersunk three holes that needed them
  • Bent all rails

2/12 (Thu)

Attendees: Sami, Clara, Byers

Work Completed:

  • Filed sharp things
  • Tested magnets; 2 are enough
  • Tested Ethernet and power plug
  • Modified magnets
  • Confirmed LCD opening is good

2/13 (Fri)

Attendees: Byers

Work Completed:

  • Finished LCD Cage 3D part

2/14 (Sat)

Attendees: Sami, Clara, Byers, Eric

Work Completed:

  • Figured out spacing and drilled holes for leather handles
  • Soldered wires to LED; tested LEDs
  • Spray painted all parts that needed painting
  • Hot glued magnets into place so they are centered
  • LCD cage: print completed; tapped holes; mounted LCD; made USB cable hole bigger; test fitted to base
  • Velcroed bottom, and cut pieces to length
  • Found tape for LED strips

2/15 (Sun)

Attendees: Sami, Clara, Byers

Work Completed:

  • finalized LCD graphic layout and put on wiki
  • Glued leather onto top
  • Taped bottom of rails
  • Taped LEDs in
  • Bolted controllers in
  • Bolted laptop in
  • Snapped in power and bolted in ethernet
  • Velcroed power strip
  • Broken switches (and board) Velcroed and tested
  • Velcroed laptop tray
  • Placed the right angle ethernet in bottom (no cable management has been completed)
  • Velcroed controller holders
  • Worked on and Talked through some LCD

2/18 (Wed)

Attendees: Sami, Clara

Work Completed:

  • Completed Buttons (LCD Drawings)
  • Put tape on top of rails
  • Touched up top of top and resprayed bottom

2/19 (Thu)

Attendees: Sami, Clara, Byers

Work Completed:

  • LCD Stuff
  • Fixed top of Top
  • Got handle onto bottom

2/21 (Sat)

Attendees: Sami, Clara, Byers

Work Completed:

  • Cable Management
  • Put in and tested magnets
  • Changed what HUB we are using
  • Updated Wiki to include pictures of the physical box!
  • Sami used the Mill to adjust LCD box
  • LCD Stuff

2/22 (Sun)

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2/24 (Tue)

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2/25 (Wed)

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2/26 (Thu)

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2/28 (Sat)

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3/1 (Sun)

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3/3 (Tue)

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3/4 (Wed)

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3/5 (Thu)

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3/7 (Sat)

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3/8 (Sun)

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2026 Controller Map

Archives

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