2013:Electrical Main

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Electrical Subteam Members

  • Students



  • Mentors



Master Task List

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Medium Priority

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Sub Task List

Links to Other Important Stuff

2013:Robot IO Map


Robot Electromechanical Design Features 

Sensors

  • microswitch with 2" lever arm measured to have 0.25" (1/4") travel at tip after switch engages before bottoming out (not much). Travel at tip from resting to engagement is about 0.1875" (3/16").
  • Measured last years optical sensor to have angle of operation of around +- 10 Degrees
  • Proposed optical beam-break for climber hooks - - - new IR-only sensor is Vishay TEST2600; new IR LED is Vishay TSAL6100
    • LED is 130mW/sr at center; 65mW/sr at +/- 10 degrees
    • 6" distance between emitter and detector = 15.24cm (r2=232.2cm2)
    • 130/232=0.56mW/cm2 yields about 1.5mA detector Ic; 65/232=0.28mW/cm2 yields about 0.8mA detector Ic; rated performance light intensity is 1mW/cm2, so we would be a bit below this but probably still usable.
  • Banner sensors
    • Q10RN6R is open-collector NPN (Dark Operate), so 10K pullup in Digital Sidecar is sufficient - no extra interface componets needed. Sensor power is 12Vdc @ 15mA.
    • Q106 emitter requires 12Vdc at 15mA
  • Omron EE-SPY415 Optical relective sensor
    • Has open-collector NPN output, so 10K pullup in Digital Sidecar is sufficient - no extra interface components needed.
  • Optek OP819 Slotted Optical Sensor
    • LED requires 50mA. No internal resistor, so needs external limiting resistor. Vf=1.8v. If 5V supply, use 68 ohms; if 12V supply, use 180 ohma.
    • Output is NPN open-collector. Output spec'd at 100uA when ON. So 10K pullup in Digital Sidecar is too small for sensor to pull it down reliably - need another transistor between like a FET. Have 100K pullup on sensor output.
  • US Digital E4P shaft encoder
    • output is compatibale with Digital Sidecar 5V digital IO with no further interface components needed.

Robot Lights & Driver Circuits

  • Tricolor LED strip
    • 2A per 150 LEDs. 40mA per LED. Approx 750mA per 2 foot strip.
    • Driver circuit can be either opto-coupled MOSFET or NTD4906N FET

Electrical Main Subteam's Engineering Notebook

Engineering Notebook Templates Available at: Engineering_Notebook_Template

Please Label All Notebook Pages 2013:Electrical Main MM.DD to avoid confusion.


Component Specifications

Jaguar Speed Controllers

Jaguar Firmware Notes

File:Jaguar BDC-COMM.pdf

File:2013 Motor Data Table.xls

File:2013 MotorCurves.xls

Victor 884 Speed Controllers

Sensors

Servos

Micro Switches

Electrical Inventory

File:BDC24 RDK UM.pdf

File:MX5 CircuitBreaker.pdf

File:VB3 CircuitBreaker.pdf

File:Natl Instruments 9201 AnalogModule.pdf

Line Sensor Notes

US Digital Encoders

File:GRS2011SwitchMomentary.pdf

IO Maps for Old Robots

Archives